More than 40 years of industry experience Bachelor of Applied Science MBA Surface Coatings Association Australia

Meet Your Principal Consultant

Stephen Daniels — Industrial Chemist & Coatings Consultant

More than 40 years bridging chemistry, manufacturing and commercial success.

As an Australian industrial chemist, chemical consultant and coatings consultant, Stephen brings together hands-on technical experience, commercial judgement and senior business leadership to help clients solve problems, improve products and make better decisions.

Stephen Daniels, Principal Consultant

My Story

I am a qualified Industrial Chemist with a Bachelor of Applied Science, a Marketing Certificate and a Master of Business Administration. My career has taken me from laboratory quality control and coatings formulation through to technical sales, national business development, senior business management, international sourcing and product management.

That breadth of experience means I understand the complete product journey—from raw material selection and formulation through manufacturing, customer trials, commercialisation, supply chains and business strategy. It is this practical combination of chemistry and commercial thinking that I now bring to clients through Insight Chemical Consulting.

Career Journey

1982–1983

Unilever Australia

Laboratory Technician

My chemical industry career began at Unilever's Balmain manufacturing site while I completed the professional work experience component of my Industrial Chemistry course. The factory produced well-known household products including Sunlight Dishwashing Liquid, Jif, Handy Andy, Lux soaps, Comfort Fabric Softener and Domestos.

My responsibilities included testing incoming raw materials, checking production batches and line-testing finished products before release. The role gave me a strong grounding in laboratory discipline, product consistency and manufacturing quality control.

What I learned: Reliable products begin with sound raw materials, disciplined processes and careful testing.

1984–1989

Amcor Containers Packaging

Research Officer – Metal Packaging Systems

I was responsible for R&D activities in New South Wales supporting five manufacturing sites. My work included developing coating systems for aluminium beverage cans, aerosol cans and food cans, as well as gauge-reduction trials and the commissioning of new equipment for tinplate aerosol cans.

I worked closely with major beverage, food and chemical filling companies—including Coca-Cola, Tooheys and Reckitt & Colman—during customer line trials and structured test-pack programmes. These programmes helped verify that product changes maintained high standards and introduced no detrimental effects under real production and end-use conditions.

What I learned: Product development is only successful when it works in the factory, on the customer's line and in the finished product. This role also sparked my long-term passion for coatings.

1989–1998

Dulux Australia

Senior Technical Officer → Account Manager

I joined Dulux in a senior technical role responsible for product development and customer troubleshooting in metal packaging coatings. Key development achievements included a water-based exterior white coating for aluminium beverage cans that achieved significant commercial success, a retort-resistant white external coating for tinplate food cans, and a locally manufactured varnish that replaced imported technology used on aluminium aerosol cans.

After two years in the laboratory, I moved into account management. Over the following years I substantially expanded the Packaging Coatings business through technical innovation, strategic account development and long-term customer partnerships. I was also a finalist for the Dulux Industrial Sales Professional of the Year in 1996.

One of my most important achievements was introducing a new internal paint-can lining that changed an accepted market practice that had remained largely unchanged for more than 20 years. I also broadened my experience into more traditional coatings markets through water-based primer work with customers including CSR and Hume Doors.

What I learned: Strong chemistry creates opportunity, but customer understanding and commercial execution turn innovation into sustainable business.

1998–2002

Valspar Australia

State Sales Manager – Powder & Industrial Coatings → Business Manager – General Industrial

I joined Valspar after being recruited by Managing Director Gary Hendrickson, who later became Valspar's global CEO. I initially managed four account managers and, over the next two years, helped grow sales and profitability by approximately 20%.

I rationalised the product range by around 20% while maintaining profitability, restructured sales territories around geography and capability, introduced policies covering pricing, batch sizes and lead times, established customer and specifier databases, launched new powder colour cards and increased market visibility through trade media and technical editorials.

In 2000 I was promoted to Business Manager – General Industrial, reporting directly to the Managing Director, and joined the senior management team in 2001. The business achieved substantial growth through a stronger focus on water-based wood coatings, sharper market positioning and the securing of major government and industrial contracts, including road-marking work in New South Wales and Queensland and Department of Defence aerospace coatings business.

What I learned: Technical excellence and commercial success are strongest when they are supported by clear strategy, disciplined execution and capable leadership.

2002–2006

Taubmans / Bristol Paints

National Business Development Manager → National New Residential Manager

I joined Taubmans as National Business Development Manager, reporting to the General Manager and leading two direct reports. I was responsible for developing the national trade account base and secured new contracts including Coles Myer, worth approximately $1.5 million, and Australand, worth approximately $1.8 million.

I also developed an electronic rebate-tracking system to replace a manual process and contributed to the strategic development team for the trade business.

Following a restructure, I accepted the newly created role of National New Residential Manager, leading a team of 12 and carrying responsibility for a sales portfolio of approximately $25 million. I restructured the team, appointed sales managers in each state, coached staff, facilitated national meetings and introduced performance incentives. Marketing initiatives included a two-coat colour card for major builders.

I also served on cross-functional teams covering pricing and rebates, technical and non-technical complaints, and credit claims. In 2005 I received an Achievers Award for renegotiating a Clarendon Group agreement worth approximately $3.5 million in annual sales.

What I learned: Leading a national business requires structure, communication, motivation and close alignment between sales, marketing, technical service, finance and operations.

2006–2025

Plastral Pty Ltd

Product Manager – Chemicals & Polymers

For 19 years I reported directly to the Managing Director of Plastral, an importer and distributor of specialty chemicals serving coatings, lubricants, pharmaceuticals, cosmetics, plastics and related industries.

The role sat on both sides of the supply chain. I managed international supplier accounts while also working directly with Australian customers. In practice, I was a buyer, seller, product manager and technical adviser—balancing supplier expectations, customer needs, foreign exchange, international logistics, inventory and sales performance.

I attended international conferences and exhibitions to strengthen supplier relationships, identify emerging technologies and source products that aligned with both Plastral's strategy and customer needs. Over my time with the business, I introduced and developed eight new international suppliers.

What I learned: The right technical solution must also be commercially viable, reliably supplied and supported by strong long-term relationships throughout the value chain.

Career Highlights

01

Water-Based Beverage Can Coating

Developed a water-based exterior white coating for aluminium beverage cans that was successfully commercialised and delivered significant long-term value.

02

Changed the Paint-Can Market

Introduced a new internal paint-can lining that shifted a long-established industry practice in the Australian market.

03

Grew Dulux Packaging Coatings

Substantially expanded the Packaging Coatings business through technical innovation, strategic account development and strong customer partnerships.

04

Grew Valspar General Industrial

Delivered substantial growth in the General Industrial business through sharper market focus, operational improvement and major contract wins.

05

Expanded Plastral's Supplier Network

Identified, introduced and developed eight new international specialty chemical suppliers.

Technical & Industry Experience

Industries

  • Architectural, industrial and packaging coatings
  • Powder, timber, road-marking and aerospace coatings
  • Soaps and detergents
  • Construction chemicals, concrete and masonry treatments
  • Lubricants and lubricant additives
  • Plastics and polymer additives
  • Pharmaceutical and cosmetic ingredients
  • Specialty chemical distribution and international sourcing

Technologies & Capabilities

  • Water-based, solvent-based, powder and UV-curable coatings
  • Packaging, metal decoration and protective coatings
  • Acrylic, alkyd, epoxy, polyester and polyurethane systems
  • Pigments, extenders, surfactants, dispersants and rheology modifiers
  • Product development, reformulation and benchmarking
  • Raw material substitution and cost reduction
  • Scale-up, customer trials and manufacturing troubleshooting
  • Supplier evaluation, sourcing and strategic product management

My Consulting Philosophy

See the forest, not just the trees. Technical issues should be considered in the context of manufacturing, customers, supply chains and business goals.

Keep product development aligned with your goals. A better formulation only creates value when it supports the wider objectives of the business.

Think outside the box. Innovation often comes from challenging accepted practices or applying existing technology in a smarter way.

Customers value solutions. They are not simply buying chemistry; they are buying outcomes.

Your success is my success. The most rewarding part of consulting is helping a client achieve a meaningful result.

Listen first. The best consultants listen carefully, ask the right questions and bring insight to the real issue—not just the first problem presented.

What Clients Can Expect

Practical

Advice that can be implemented in the real world.

Honest

Straight advice based on what is in the client's best interests.

Commercial

Recommendations that consider cost, manufacturability and profitability.

Clear

Complex technical issues explained in a straightforward way.

Creative

A willingness to challenge assumptions and explore different approaches.

Calm

A methodical response when manufacturing or supply problems arise.

A Good Listener

Time spent understanding the real issue before recommending action.

Insightful

Experience used to recognise patterns and opportunities others may overlook.

Professional Memberships

Current: Surface Coatings Association Australia.

Previous: Australian Society of Cosmetic Chemists and Australian Lubricants Association, held during my time at Plastral.

Speaking, Training & Leadership

My experience includes industry conference presentations, customer training, sales-team presentations, supplier meetings, national sales meetings, senior-management updates, coaching and workshop facilitation.

Why Choose Insight Chemical Consulting?

Technical expertise. Commercial insight. Practical solutions.

I have worked in laboratories, manufacturing plants, customer facilities, senior management teams and international supplier meetings. That breadth allows me to assess a problem from more than one angle and help clients develop stronger products, more efficient processes and better commercial outcomes.

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